Chemical level monitoring for IBC tanks have always been a challenge in the chemical industry. Traditionally, level is recorded through manual observation. Manual handling can present safety risks and inefficiency in the operation due to spillages and errors. The introduction of radar technology and digitization in the process may bring new opportunities to enhance the efficiency of the operation.
Radar level sensor technology transmits a high-frequency radio wave (microwaves), and receives the wave reflected off the measured medium surface. Radar signals can penetrate non-conductive products like the IBC tank’s thin walls that are made of low permittivity plastic.
Installing a radar level sensor externally above the IBC tanks, is a non-invasive way to provide an automatic and continuous level measurement. The level of the medium can be measured without an invasive process connection or mechanical sensor like floats. Plant operator can manoeuvre the IBC tanks easily and maximise the space efficiency in the storage area. The non-contact feature provides greater ease of maintenance and minimise safety and health risks.
Continuous level measurement and system integration will help chemical processing businesses optimise the chemical management process and to avoid chemical supply disruptions based on real-time measurement. This innovative approach will help reduce wastage, enhance the efficiency of the process, optimizing the operation cost, thus improving ROI (return of investment) in the long run.
